Manufacturing
A vertically integrated 12,000 m² facility in Jakarta and Bekasi — from CAD cutting to AQL 2.5 pre-shipment inspection.
Factory Overview
Two facilities. One quality standard.
Our flagship facility in Pulogadung Industrial Estate, Jakarta, houses cutting, sewing, FR treatment and finishing. A second facility in Bekasi handles overflow capacity, sample development and specialty programs. Both sites operate under a single ISO 9001:2015 quality management system.
Production Process
From fabric roll to finished export carton.
1. Material sourcing
We source FR-treated cotton, modacrylic blends, inherent aramids and high-tenacity polyesters from audited mills in China, India, Korea and Indonesia. Every roll passes incoming material inspection — weight, tear strength, color and FR performance.
2. CAD cutting
Patterns are graded across our full size range, then plotted on automated Bullmer® CAD cutters. Computer-controlled cutting reduces fabric waste below 6% and ensures every panel is dimensionally consistent.
3. Sewing lines
12 specialized sewing modules — flat-bed, overlock, bartack, buttonhole, snap and reflective tape. Each line is staffed by trained operators producing a single garment family for maximum consistency.
4. In-line & end-of-line QC
Inspectors check measurements, stitch density and seam strength every two hours during production. End-of-line audit verifies finishing, trim attachment and reflective tape placement.
5. Pre-shipment AQL inspection
Independent AQL 2.5 inspection on every order before packing. We invite customer or third-party inspectors (SGS, Intertek, Bureau Veritas) on request — at no additional cost.
6. Export packing & shipment
Polybag + carton packing with desiccants and barcode labeling. Full export documentation prepared in-house: commercial invoice, packing list, B/L, COO, FORM E, certificates of analysis.
Quality Control
Four-stage QC built into every shipment.
- Incoming material inspection: weight, color, FR resistance, tensile strength
- In-line inspection every two hours during production
- End-of-line 100% audit on stitching, trim and reflective tape
- Independent AQL 2.5 inspection before packing — third-party invited
Get a quotation in one business day.
Tell us your specs, MOQ and target delivery — our team responds fast.